Fixed OTA firmware update

.gitignore

@@ -4,3 +4,5 @@ src/credentials.h
 *.sublime-workspace
 web/node_modules/
 web/update/
+src/version.h
+web/version.js

build.ps1

@@ -1,3 +1,3 @@
 & .\updateversion.ps1
 & platformio run
-Copy-Item .\.pioenvs\esp12e\firmware.elf .\web\update\
+Copy-Item .\.pioenvs\esp12e\firmware.bin .\web\update\

src/main.cpp

@@ -212,11 +212,14 @@ void handleUpdateFirmware(uint8_t* packet)
   switch (OTAUpdateEnabled)
   {
     case 1:
+      _dln("Checking for update (fixed)");
       result = ESPhttpUpdate.update(OTAUpdateFixedHost, OTAUpdateFixedPort, OTAUpdateFixedPath, FirmwareVersion);
       break;
 
     case 2:
     {
+      _dln("Checking for update (client defined)");
+
       uint16_t port;
       memcpy(&port, packet, sizeof(port));
       packet += sizeof(port);
@@ -251,19 +254,25 @@ void handleUpdateFirmware(uint8_t* packet)
   switch (result)
   {
     case HTTP_UPDATE_NO_UPDATES:
+      _dln("No updates");
       udpServer.write(Command::UpdateFirmware);
       udpServer.write((uint8_t)0);
       break;
 
     case HTTP_UPDATE_OK:
+      _dln("Update OK");
       udpServer.write(Command::UpdateFirmware);
       udpServer.write((uint8_t)1);
       break;
 
     default:
+      _d("Error while updating: ");
+      _dln(ESPhttpUpdate.getLastError());
+      _dln(ESPhttpUpdate.getLastErrorString().c_str());
+
       udpServer.write(Command::Error);
       udpServer.write(Command::UpdateFirmware);
-      udpServer.write((uint8_t)1);
+      udpServer.write((uint8_t)2);
       break;
   }
 }

src/stairs.cpp

@@ -51,25 +51,37 @@ void Stairs::setAll(uint16_t brightness)
 
 uint16_t Stairs::getPWMValue(uint8_t step, uint16_t brightness)
 {
+  _d("Getting PWM value for step "); _d(step); _d(", brightness "); _dln(brightness);
   if (brightness == IStairs::Off || brightness == IStairs::On)
+  {
+    _dln("Full on/off, returning input");
     return brightness;
+  }
 
   if (step < 0 || step >= StepCount)
+  {
+    _dln("Step out of bounds, returning input");
     return brightness;
+  }
 
   Range* range = &this->ranges[step];
+  _d("Start: "); _dln(range->start);
+  _d("End: "); _dln(range->end);
 
   if (this->useScaling)
   {
+    _dln("Using scaling");
     float factor = ((range->end - range->start) + 1) * factorBase;
     brightness = pow(2, (brightness / factor)) - 1 + range->start;
   }
   else
   {
+    _dln("Not using scaling");
     if (brightness < range->start) brightness = range->start;
     if (brightness > range->end) brightness = range->end;
   }
 
+  _d("Output: "); _dln(brightness);
   return brightness;
 }
 

src/version.h

@@ -1,6 +0,0 @@
-#ifndef __Version
-#define __Version
-
-static const char* FirmwareVersion = "0.1.0+8";
-
-#endif

web/app.js

@@ -1,4 +1,5 @@
 var fs = require('fs');
+var md5File = require('md5-file');
 var express = require('express');
 var semverUtils = require('semver-utils')
 var client = require('./client');
@@ -8,7 +9,7 @@ var httpPort = 3127;
 var stairsHost = '10.138.2.25';
 var stairsUdpPort = 3126;
 
-var firmwareFile = './update/firmware.elf';
+var firmwareFile = './update/firmware.bin';
 
 
 function requireNoCache(filename)
@@ -29,7 +30,7 @@ function isNewer(version1, version2)
   if (version1.patch > version2.patch) return true;
   if (version1.patch < version2.patch) return false;
 
-  if (version1.build > version2.build) return true;
+  if (parseInt(version1.build, 10) > parseInt(version2.build, 10)) return true;
   return false;
 }
 
@@ -102,14 +103,26 @@ app.get('/checkUpdate', function(req, res)
 
   if (isNewer(localVersion, deviceVersion))
   {
+    console.log('Sending update');
+
+    md5File(firmwareFile, function(err, hash)
+    {
+      if (err)
+      {
+        res.sendStatus(500);
+        return;
+      }
+
+      res.set('Content-Length', fs.statSync(firmwareFile).size);
+      res.set('x-MD5', hash);
       res.download(firmwareFile);
+    });
   }
   else
   {
+    console.log('No update required');
     res.sendStatus(304);
   }
-
-  res.send(304);
 });
 
 app.use(express.static(__dirname + '/static'));

web/package.json

@@ -8,6 +8,7 @@
   "dependencies": {
     "buffer-reader": "^0.1.0",
     "express": "^4.15.2",
+    "md5-file": "^3.1.1",
     "semver-utils": "^1.1.1"
   }
 }

web/version.js

@@ -1,4 +0,0 @@
-module.exports =
-{
-    Version: "0.1.0+8"
-};